SURFACE MOUNT
ASSEMBLY
- Leaded & Lead-Free Alloys (Sn63/Pb37 and SAC 305 Standard) in both No-Clean & Water Soluble Flux Packages
- Single/double-sided solder paste and/or epoxy process – a single or combined process
- Intrusive as well as standard SMT Processes
- Thermal curing and conditioning process profiles
- Maximum Placements per hour ~ 171,000
- Maximum PCB/Panel Size – 18”W x 24”L
- Component Size – 01005, 0201 & up
- POP (Package-on-Package Process);
Pre-stacked POP down at 0.4m - BGAs to 0.4mm(16mil) pitch production;
CSPs 0.25mm(10 mils) pitch proto - Material Handling -Bulk, Strip, Reel, Stick, Trays and Gel/Waffle pack
THRU-HOLE ASSEMBLY
TOUCH UP AND SECOND OPERATIONS
- Water-Soluble and No-Clean soldering fluxes
- Sn63/Pb37 Wave Soldering – Maximum PCB width ~ 15.5”
- SAC 305 and Sn63/Pb37 Selective and Hand Soldering
- Standard and “on-BGA” rework
BGA REWORK AND
PROCESSING
- Moisture Conditioning Bake and Vacuum Sealing
- Leaded and Lead-free BGA Removal, Site Prep and/or Replacement
- Leaded and Lead-free BGA Re-balling
- Leaded and Lead-free BGA Repair and Package
Modification (subject to requirements) - POP Removal / Replacement / Reball –
Developing Process for Top Part Replacement Only
INSPECTION AND
TEST
- AOI and Microscope Inspection
- Flying Head Probe
- Test and Calibration labor for Customer Supplied Test Systems
- Test Modifications and Improvements for Customer Supplied Test System
- PCA Tester Design and Test Methodology development
- Critical Cleanliness Control Test
ENGINEERING PROCESS
SUPPORT
- DFM Analysis and component/assembly defect/
failure RCA - Lead-Free, Leaded and other alloy Soldering Process Development
- Assembly Process Development – Design, Mechanical Assembly and Cleaning Methods
- X-Ray (Planar 5 micron resolution) for BGA Inspection & PCB/PCA Defect Analysis
- Power–on, Hot-Cold Temp Cycling Environmental Chamber
OUR CUSTOMERS SPEAK OUT
“I have worked with Surface Art for over 20 years.During that time we have relied on SAE for high quality, on time delivery and great customer service.We have always received the best of all three.
Although there are too many examples of how they have done an outstanding job, to list here I can say they have never missed a shipment nor had a quality issue that impacted any of our clients.
I would recommend SAE to any and all potential clients who value a high level contract manufacturer. They are best in class.”
“I have been a satisfied customer of Surface Art for 25 years, including 12 years as engineering manager of C-Cube Semiconductor, LSI Logic and Marvell Semiconductor in California,and 13 years holding similar positions in Sydney, Australia. Surface Art have been my go-to PCB assembler, turn-key manufacturer, and rework service provider when the project required quality, short turn-around time, and reliable customer service. I have been impressed by the value Surface Art have been able to deliver consistently, in the face of competition from China: several RFQ’s we conducted over the last decade confirmed that when pricing, quality, speed, and service were all put together, Surface Art have remained a strong contender, and there was no reason for us to look elsewhere.
I have always appreciated the prompt, effective, clear communication we were able to have with Surface Art, and the large number of projects they completed without any mistakes at all. Over the last 25 years, I cannot recall a single incident of a major mistake or production defect that had an impact on our project execution.
Surface Art have often impressed me with their rework capabilities. They have removed, decapped, repopulated many chips in delicate situations without damaging the parts,and completed many challenging board-level reworks for us.”
“Working with Surface Art over the past 15 years has been a wonderful experience. They help me to keep on track with my project timelines because I can tell them what lead time I want rather than being told they need 3-4 weeks to complete. Every product I have received has met my quality requirements and I have never had to return anything for re-work. Working with them takes the stress off of me knowing that I will get what I asked for when I asked for it. I have yet to find another manufacturer that can meet my expectations for quality assemblies in a short lead time.”
Thanks so much, SAE, for 100% on-time delivery.The most valuable traits that I appreciate the most are trust and communication. There were times we did not provide correct information; SAE still works its best to help us.
“Surface Art has been vital in providing us with quality PCBs and excellent customer service. It’s a no-brainer when it comes to choosing Surface Art for any PCB work for a project, because I know they’ll get it done, provide feedback, and give competitive pricing, all within a few email exchanges. I can rely on Surface Art to provide working goods at any quantity.
Surface Art’s dependability and ease-of-communication are the most valuable traits I appreciate. Having been a customer of Surface Art for over 4-years, we’ve been able to streamline full and partial turn-key assemblies knowing that the quality of work we end up with is reliable and issue-free.”
“Our company works with SAE for the past 5 years on the PCBA prototyping. We can always count on them for the reliable fabrication so we can focus on de-bugging and modify our circuit design. They are very responsive to our many last minute demands and very supportive to match our needs. As a startup company, having partners that can quickly response to its needs is critical. I am very happy working with SAE and will continue to do so.”
“Always can count on promised delivery date so our schedule can be met.As a longtime customer, I am probably taking many things SAE does as granted because SAE delivers. It’s always a pleasure to work with SAE. Happy to see same employees year after year too.On time delivery, excellent quality and superior customer service. Great communications.”
“Surface Art Engineering has always been there for any new production introductions we have done and or picking up where another provider fell short. There is no challenge that we have encountered, that SAE has not solved. During this troubled time of parts and long lead times, SAE has helped provide options across their network!They are great and thorough at NPI, and then can even support your post beta launches.”
“Even if a PCB is destined for production in Asia, having a local CM in the Silicon Valley is imperative.
For about twenty years now – and across three different employers – I have turned to Surface Art to build early development versions of every sort of board, from multi-kilovolt designs to multi-gigabit per second boards. They are responsive, they maintain their quality, and they follow through on their commitments.”
“Surface Art Engineering has been a reliable source for our engineering boards for many years.
Each assigned program manager stays on top of the PCB build every step of the way from quote to delivery.
Angela Choi, our program manager, has often gone beyond her area of responsibility to make sure the design is built correctly and the assembly is delivered on-time. Fast turn, competitive pricing, responsiveness and excellent communication are what Surface Engineering is well known for, and I am glad SAE is part of ATE development team.”
Experience Surface Art’s level of expertise, passion and total care
every step of the way.